Range of Services

1 ) Access to 14,000 tons pipes, flanges and fittings
  1. Pipes, seamless and welded, coated and uncoated
  2. Flanges, collars and rings, forged, rolled, bent and welded
  3. Fittings, seamless and welded, tees, reducers, caps, special fittings, part 1 / EN type A, part 2 / EN type B
  4. Elbows, all types, seamless and welded, DIN part 1 / EN type A, DIN part 2 / EN type B
  5. Specialelbows, pipe bends inductive and cold-formed, all radi, also with extended legs
  6. Heads and collars, pipe clamps, U-bolts
  7. Gaskets, screws and nuts, stud bolts
  8. High-pressure, steel and malleable cast iron fittings
  9. Couplings and valves
  10. Steel bars, hollow bars, plates
  11. Special parts (customer specific/acc. to customer drawings)
  12. Material types: non-alloyed heat-resistant, alloyed heat-resistant, cryogenic steels, fine-grained construction steels, high temp. steels, special alloy steels, sour gas materials, nonferrous metals
2 ) Mechanical processing
  1. Pipe cutting, beveling, drilling, bending, threading
  2. Flange face machining, e.g. tongue and groove, male and female, tapering of flanges ring type joints, drilling (smooth and tapped), machining of edges (inside and outside), tapped  holes
  3. Fittings beveling, tapering, pig guide bars welded into tees
  4. Elbows beveling, tapering, cutting into graduated sections
  5. Prefabricated pipe line parts according to isometric drawings and pipe classes
3 ) Surface treatment
  1. Blasting according to required class, e.g. SA 2.5
  2. Interior and exterior priming according to specifications, e.g. with epoxy resin or other
  3. Galvanizing, hot-dip galvanizing, zinc plating
  4. PE coating, all types
  5. Interior cement coating, all types
  6. Rilsan coating
  7. Pickling and passivating
  8. Grinding and brushing
  9. Mechanical and electrolytic polishing
4 ) Material testing service
  1. Certification according to EN 10204, 3.1
  2. Certification according to EN 10204, 3.2 by TÜV or GL, LR, DNV, BV, ABS, RINA and others or according to customer specifications
  3. Notch impact test
  4. Tensile test at room temperature
  5. Hot tensile test
  6. Folding test, widening test, ring expanding test
  7. Ultra sonic, surface crack detection, magnetic particle testing
  8. HIC test / HUEY test for sour gas affected pipe components
  9. Customer-specific testing
5 ) Labeling / marking
  1. Marking with manual marking punches and embossing stamps
  2. Hard stamping with electromagnetic dot marking
  3. Colour marking
  4. Component marking, individual part or trading unit labeling
  5. Barcode labeling
  6. Accounts receivable number, drawing number and others
6 ) Logistics
  1. Logistic centers in Stuhr/Bremen and Beucha/Leipzig
  2. Order picking from full automated pipe stocks and small parts stocks, high rack storage system
  3. Disposable and reusable packaging
  4. Export packaging according to specifications, e.g. boxes, containers
  5. Shrink wrap packaging
  6. Individual and bundle packaging
  7. Material supply/storage in rff-own containers
  8. rff-own fleet with 10 trucks
  9. Shipping with long-standing contract carriers, regular transit time 24 to 48 hours
  10. Express shipping, courier, TNT, or overnight services
  11. Parcel service
7 ) Project management
  1. Projects are management by designated project teams
  2. Downtime/shut down support, preplanning and storage
  3. Deadline monitoring / expediting
  4. Regular status reports
  5. Bill of materials (BOM) preparation according to isometric drawing
  6. Order picking and labeling per assembly / isometrtic drawing
  7. Designated project-specific warehouse space
  8. Internal / external inspections
  9. Colli lists and outgoing goods records
8 ) Certifications, documentation and calculation
  1. Unmistakeable MTR numbering system
  2. 6-fold MTR backup
  3. Immediate access to MTRs for telephone inquiries
  4. MTRs enclosed with goods delivery and/or invoice
  5. Online MTR access
  6. MTRs deliverable via email or on CD
  7. MTRs deliverable in multiple languages
  8. Shipping documents and MTR cover letter with heat numbers
  9. Interim certificates for acceptance inspections acc. to 3.2 availeble
  10. Wall thickness calculations according to DIN 2413, AD-B2, AD-B3, AD-B9 or TRD 301, upon request TÜV-certified
9 ) IT services
  1. Comprehensive process control
  2. Online access to all logistics center inventories from all rff locations
  3. Customer-specific B2B solutions
  4. Market place solutions, e.g. cc-hubwoo and easy-order
  5. Item definition based on e Class characteristics
  6. Item and price list/catalog on CD
  7. Order tracking via the rff homepage under "My rff"
  8. Electronic billing with signature
  9. Invoice settlement trough credit note procedure
10 ) Management system
  1. Quality management according to DIN EN ISO 9001
  2. Environmental management according to DIN ISO 14001
  3. Material processor according to AD2000-W0
  4. TÜV re-stamping authorization according to DIN EN 764-5
  5. Certified according to Pressure Equipment Directive 97/23/EC
  6. Authorized supplier according to KTA rules 1401
  7. rff-own test equipment for spectrum analyses, hardness test and roughness measurements
  8. Radioactivity check of all incoming goods
  9. Specific warehouse bin assignment system
  10. Single batch/heat storage
  11. Competence-based employee development trough ongoing education and further training programs

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Titelbild Range of services